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NBR rubber roller for printing industry
NBR rubber roller for printing industry NBR rubber roller for printing industry NBR rubber roller for printing industry NBR rubber roller for printing industry NBR rubber roller for printing industry

NBR rubber roller for printing industry

Product ID : JCT-RR-L010
Product Tags :
Product Attributes :

We are adopting 304 or 201stainless steel, #45steel or #5 aluminum seamless pipe as the base roller.

 

And we are adopting a reasonable thickness base roller according to customer’s drawing.

Product Description

NBR rubber roller for printing industry

1.Application:

A. Plastic Machinery

Roller Cots for Casting Machines, Calenders

Blown film roller for blown film peritoneal machinery

B.Printing industry

 

Coated rubber roller ,Iron roller,Alcohol dampening roller ,Gravure printing roller,Plastic color printing roller

 

C.Textile printing and dying

 

Dyeing and printing roller,Squeeze roller ,Washing machine rubber roller,Guide rolle,Sizing roller

 

2.Specification:

 

Size

According To Customer's Drawing
(For offset printing roller,please tell us the model  and we can check if we have the drawing )

Dimension

Diameter :10MM-670MM,Length:50MM-8200MM

Material

NBR,Silicone,Rubber,Polyurethane,EPDM, hypalon ETC.

Hardness

18A-100D

Tolerance

0.05mm

Temperature

According customers's requirements

Color

Red, Black, White, Clear, etc can do the color base on your pantone NO.

Roll core

stainless steel,45#steel or 20#steel or 5# aluminum seamless pipe

 

3.Features

 

√Ozone and Chemical resistance   

 

√Anti-aging, good flexibility, good elasticity

 

√Excellent oil resistance  

 

√Clean and healthful for many food and medical applications

 

4.Advantage 

 

A.Raw materials

1)Base roller

 

 

We are adopting 304 or 201stainless steel, #45steel or #5 aluminum seamless pipe as the base roller.

 

And we are adopting a reasonable thickness base roller according to customer’s drawing.

 

The base roller is produced by ourself , we will carry out strict dynamic balancing test and size inspection before the base roller is put into

 

the next process.

 

Some manufacturers will reduce the thickness of the steel pipe in order to get the price advantage.

 

Such roller can’t meet the standards.But we won’t do that.

 

 

2)Rubber

 

 

Our rubber are all imported from Germany or the US and then we mix them in our factory.

 

And we only use 100% new material,not use recycled material.

 

The main rubber coating technical we are using is winding technical.

 

You can find the following production pictures. 

 

While other manufacturers are using sheet coating technical,and the rubber is cold in processing and will cause adhesion problems easily.

 

B. Production process

1)Dynamic balancing:

We will do 3 times of dynamic balancing test in the process of production of each rubber roller.which will ensure the using effect.

In general,If it can displayed within 10g on the dynamic balancing device, it is called dynamic balancing. But we can do less than 2g.

To make it on the base roller,2 After thermal suit,3 After vulcanization and grinding on the rubber roller .

In fact,the number of dynamic balancing is related to the using effect. For example in the printing industry,the rubber roller will have the accuracy requirements.

Its main purpose: to make the rubber roller can guarantee the balance in the work process.

2) Hot charging technicals:

Adopt hot charging technicals to install the shaft head, and then weld after contraction to ensure the quality of shaft installation.While

other supplier are welding the shaft head directly.

3)Testing by making small sample before mass production 

We will make a small sample before the official production, after vulcanization, 24 hours later we will check the hardness, color, and

Impurity situation. We will control the hardness tolerance within 3 degree. If it is not qualified we will change the formulated immediately

and to make the sample again till all the data reach the customer’s request. 

4) Quality control Department

 

 

Using all-imported laser tester to ensure that the geometric size and the accuracy of the roller can reach 0.01 mm; 

 

5)Packaging 

 

According to the characteristics of the product for different packaging, such as paper tube, wooden box, iron frame and so on.

 

6.Company information:

 

 

 

 

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