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Machinery Parts Coating Ceramic Anilox Roller for flexo printer
Machinery Parts Coating Ceramic Anilox Roller for flexo printer Machinery Parts Coating Ceramic Anilox Roller for flexo printer Machinery Parts Coating Ceramic Anilox Roller for flexo printer Machinery Parts Coating Ceramic Anilox Roller for flexo printer Machinery Parts Coating Ceramic Anilox Roller for flexo printer

Machinery Parts Coating Ceramic Anilox Roller for flexo printer

Product ID : JCT-WWG-001
Product Tags :
Product Attributes :

Laser engraving ceramic anilox roller adopts plasma method to melt metal oxide (Al2O3 or Cr2O3) and spray-coat on the surface of metal smooth roller to form a high-density ceramic film with high hardness and strong bond with metal roller. , Polishing, and then use a laser beam to sculpt ink holes on the ceramic surface.

Product Description

Machinery Parts Coating Ceramic Anilox Roller for flexo printe

As the manufacturer of ceramic anilox rollers, we have more than 20 years experience in printing industry.

And we are cooperating with many famous printing machine suppliers in and around China. we will provide you not only the competitive price product but also most satisfactory supporting service.

 

 

 

Specifications of Ceramic anilox roller

 

Screen count range

 

80-2000 LPI

 

Surface material

 chrome oxide ceramic

Maximum width

5500mm ( with axis) 

Surface hardness

1250HV-1350HV

Diameter range

25-600 mm

Maximum effective length

3800mm-4250mm

 Screen angle

1-89 degree

Material of base roller

45#steel

Cell shape : Honeycomb, hexagon, diamond and S line, oblique line type, etc or according to your actual requirement

Now let us introduce our main production process and the reasons for you:

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1. Base roller process:

All the base rollers are produced by ourself. For the base roller, normally we adopt the #45 seamless steel tube and the thickness is from 15mm-25mm based on the dimension of the roller. And we can also make the special thickness according to customers requirement. But normally the above mentioned information is enough for the long life use of finished products.

And we can also use No 5 series aluminum as the base roller if the customer has the requirement on the weight to be light enough.

We will check all the dimensions according to customer confirmed drawing, surface roughness, straightness, dynamic balance, cylindricity and so on.

If there is any small problem on these information we will not use the roller for next step but to make a new one to make sure the quality.

 

2. Ceramic spraying

We are using the famous plasma spraying machine and it is from Switzerland Oerlikon.And the chrome oxide ceramics we are using are also from this supplier and it can reach a hardness 1200HV.

The advantage of this supplier’s ceramic powder is the evenness degree can be controlled well, 80% can be between 15u-35u but other brand especially the brand made in China only 30% can be controlled between 15u-35u.

 

3. Antiseptic treatment

It is easily for the ceramic anilox rollers to reach the solvent with corrosion. Once the solvent reached the base roller, it will be corroded bubble then we can not use it any more.

But because we use the nanoscopic sealant to coat on the surface of the ceramic. And this kind of sealant can reach the tiny cell so it can realize a good production against the corrosion.

 

4. Precise delivery on the inks

For each roller, we will make the trial engraving before the real engraving. And after that we will use the scanner to scan each layer to test the volume of the cell then according to the realationship between the LPI and BCM to make sure the LPI we would like to reach.

 

5. Quality Control

We have the quality control system during the whole production from the very beginning to the end and our principle is to make sure each roller is qualified.

And together with the product that we will send to the customer we will issue the certification for our customers as following:

Finally with all the above mentioned points to make sure the quality,  our rollers can work for 8-10 years or more. But your maintance is also very important for the life of the ceramic anilox rollers.

 

Product picture of ceramic anilox roller:

If you need the Ceramic / Chorme anilox roller ,pls send us your drawing :

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Packing and shipping:

We have two types of packaging wooden box and strong carton.

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Company information:

 

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Contact infromation:

The name: Jennifer Song

Whatsapp/wechat/skype: +8618560215003

Email: sales09@jctprinting.com

 

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